It is often hardly possible to respond to the increased requirements of the industry with respect to the quality of castings using the traditional gravity sand casting process. To realise for example structure components with thin walls for e-mobility, heavy duty castings for new drive concepts or complex magnesium castings for the aerospace. Metallgießerei Wilhelm Funke is now able to offer the differential pressure sand casting. Operating principle The sand mould to be cast is mounted above the melting furnace at the end of the riser and hermetically closed with a lid. A vacuum is generated in the chamber. Thanks to the atmospheric pressure, the melt rises into the sand mould via the riser. Customer benefits The procedure offers clear benefits in comparison with the classical gravity sand die casting process for the production process as well as for the design of the component. You - as customer - benefit from good mechanical characteristic values compared with the gravity sand casting in connection with an increased repeatability by a controlled production process. Therefore it is possible to achieve closer tolerances and manufacture structure components with large surfaces and smaller wall thicknesses with good mechanical characteristic values. |
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